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PROWAVE a technical platform of Advanced process welder fronius replacement

Name: PROWAVE a technical platform of Advanced process welder fronius replacement
Brand: TOPWELL
SKU: 18420396
Rating: 4.75 (10 reviews)

PROWAVE Welders: OEM/ODM, Wholesale & Distributor Friendly – Your Fronius Replacement with Advanced Tech for Precision Welding.

Categories	MIG Welders
Brand	TOPWELL
Model	PROWAVE
FOB port	shanghai/ningbo
Terms of Payment	L/C, D/P, Western Union, T/T
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Update Time	Nov 18,2024

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Detail Information

DETAILS

PROWAVE SERIES

SMAW

GMAW

FCAW

GTAW-Lift Arc

CAC-A

PROWAVE Versions

Capacity	350C	500i	650i
Cooling variants
Gas	●	○	○
Water	○	●	●
Wire feeder system
Built-in wire feeder system	●	○	○
Separately wire feeder system	○	●	●
Operation method
At the main power source	●	●	●
At the Wire feeder	○	●	●
At the remote control	○	○	○
At the torch	○	○	○

● Standard ○Optional

Friendly I/O interface

At standby page:

Direct to the main parameters and fix the setting quickly.

Simply undestand the operation logics even new to this system

Flexibility: you can regulate the machine everywhere ----- at the power source, at ....

Remote control

• Can Set and display all welding parameters, suitable for long-distance welding work and non-fixed workstation.

• Robust metal casing with mounting bracket / Plastic cover.

Digital welding torch

Various welding parameters can be quickly adjusted with the torch without moving back,

save more time and improve working efficiency.

Long distancewelding work

Ultra-Long cable loop compensation function

Intelligent compensation makes welding more stable, especially suitable for oversized workpiece welding occasions.

Multi processes

PROWAVE integrates a variety of welding processes, covering MIG, TIG, MMA, and Gouge. Welders can easily select and switch welding processes through the LCD screen, and use different welding processes to weld multiple metals. There is no need to purchase separate equipment for each type of welding process, to meet the challenges of large-scale industrial manufacturing projects.

Multiple robot communication methods

Flexible selection of multiple communication methods, achieve seamless integration with different brands of robots.

Robot communication modes
Analog	Enternetlp	DeviceNet	CAN	CANOPEN	RJ485
●	○	○	○	○	○

● Standard options ○ Optionally available

Optional remote control box design

Ultra-Long cable loop compensation function

Full digital communication interface, achieve seamless integration with different brands of robots, also available for MES system.

Data exchange & storage via USB

Welding tasks & data can quickly exchange via a USB flash memory, it can update the main control system and restore the default setting parameters easily.

HSP - High Speed Pulse

-Specifically designed for demanding workshop use,the deposition rate can increase 25~48 % for various materials, whether used in manufacturing thick materials or sheet metal.

-The High-Speed Pulse(HSP) process enables you to save time, money, and energy compared to traditional pulse welding. This process is ready to raise pulse welding to a whole new level!

-In general, One pulse melt one droplet, but we increase the submission of these droplets by TOPWELL’ s New High-Speed pulse process.The transition will be faster, narrower HAZ zone and deeper penetration!

Get better welding seam

Less heat input, less spatters, less rework.

Get higher welding strength

Deeper penetration, no undercut defects, higher strength.

HPC - Hybrid Pulse Control

The key is synergetic waveform controlled welding process control variants applied in MIG welding which are Pulse(spray arc) and short-circuit transfer types in one duty cycle. It delivers exceptional directional stability, deep penetration and free-spatters.

HPC Vertical-up Welding Process

The secret is the combination of two processes: one is the high energy phase to heat up the material quickly. Topwell's control technology ensures a perfect transition to the rapidly reduced energy phase. It ensures reliable penetration, precisely sized weld filling and a near- optimal throat thickness.Vertical-up welding with Topwell's HPC process is significantly much faster and simpler than classical "X-Mas tree".

HDP - High-speed Double Pulse

HDP is the High-Speed Double Pulse. The high and low pulse phases of the double pulse work with the High Speed Pulse process, the deposition rate is increased by up to 30%, the welding productivity is significantly improved than a standard double pulse. The professional welding curve for excellent control of heating and cooling phases, ensures precise energy input, low spatter, low distortion and a beautiful TIG-like welding appearance. HDP is particularly suitable for medium to thick-walled welding, especially for Aluminum and Steel applications.

HSA - High Speed Spray Arc

The perfect combination of a highly concentrated and extremely stable arc with high density. HSA delivers deeper penetration, narrower heating zone, allows smaller opening angles for multi-layer welding, significantly improves the welding speed up to 30% faster than conventional MIG-MAG welding. It makes welding more efficient and more economical.

Smaller opening angle

Deeper penetration

More material saving

Higher welding efficiency

MDP - Micro Double Process

MDP is Micro Double Process, ultra-precise on the synergy Pulse wave-form controlled process-control, freely adjust the weld seam chevrons from coarse to fine. The key is that when the high and low pulses alternate, there is no droplet formation in the low pulse phase. The advantage of MDP are precise energy input, low distortion, perfect TIG-like welding appearance easily produced by anyone, and the welding productivity can up to twice as quick as the conventional TIG. MDP is particularly suitable for thin to medium-walled (1-8mm) Aluminum, Steel, and CrNi applications, like frames, tables, beds, and furniture structures.

ULS - Ultra Low Spatters

The ULS process is a modified short-arc transfer arc, it controls the volatility during the change of state between short and arc to control the amount and size of the spatter generated. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.

HSS - High Speed Spot Technology

HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.

Tack welding: by robot

Widely applied on the thin (≤2mm thickness) pipes or frame/structure welding jobs.

Improved Operation Process & Controls

Arc Length control

With the arc length control, no matter the changing distance between the torch and the workpiece, or the welding voltage, the arc length is kept constant, and the seam quality and appearance remain unchanged.

Dynamic control

The arc can easily be adjusted depending on the workpiece and positions as well as to the individual preferences of the welder through Dynamic Control. Changing the arc to soft or hard or anywhere in between, increases the reliability for a good root formation and side fusion even with a non-ideal position of the torch.

Initial Arc control & Burn Back control

Initial Arc control is used to improve the success rate of arc ignition and form a smaller molten ball. Burn Back Control enhances the function of eliminating molten ball, making the secondary arc initial easier.

Application

VIDEO

SPECIFICATIONS

Product Name	PROWAVE-350C	PROWAVE-500i	PROWAVE-650i
Mains voltage(V)	3PH~400V±15%（50/60Hz）	3PH~400V±15%（50/60Hz）	3PH~400V±15%（50/60Hz）
Max.Load Power Capacity	18.1KVA	25.83KVA	30.1KVA
Output Range	MIG: 30A/15.5V~350A/31.5V	MIG: 30A/15.5V~500A/39V	MIG: 30A/15.5V~650A/44V
Rated Duty cycle at 40℃ (105℉): 60%	MIG: 350A/31.5V	MIG: 500A/39V	MIG: 650A/44V
100%	MIG: 250A/26.5V	MIG: 400A/31.5V	MIG: 500A/39V
Open Circuit Voltage	70V~80V	70V~80V	70V~80V
Power Factor	0.87	0.87	0.87
Efficiency	89%	89%	89%
Wire feed unit	4 rollers	4 rollers	4 rollers
Wire feed speed range	0~25m/min	0~25m/min	0~25m/min
Wire SpoolCapacity	300mm(15~20kg)	300mm(15~20kg)	300mm(15~20kg)
Wires φ (mm): Fe	0.8~1.2mm	0.8~1.6mm	0.8~1.6mm
Alu	1.0~1.2mm	1.0~1.2mm	1.0~1.2mm
Flux-cored	1.0~1.2mm	1.0~1.6mm	1.0~2.0mm
Dimension (L x W x H): Machine	760 x 300 x 780mm	760 x 300 x 880 mm	760 x 300 x 1030 mm
Wire feeder	/	650 x 250 x 460 mm	650 x 250 x 460 mm
Net Weight : Machine	63kg	66.5kg	76kg
Wire feeder	/	15kg	15kg