The powerful AC/DC tig welding machine MasterTIG -500CT suitable for all TIG jobs
The powerful AC/DC tig welding machine MasterTIG -500CT suitable for all TIG jobs
/FEATURES
Quick Specs- Application:
- Metal fabrication workshops
- Shipyards and offshore industry
- Chemical and process industry
- Installation and set-up
- Mechanized welding
- Processes:
- DC TIG (GTAW)
- AC TIG (GTAW)
- MIX TIG (GTAW)
- Stick (SMAW)
- Input Power:400V,3-Phase
- Amperage Range:
- 400CT: 20-400A/ 500CT:20-500A
- Rated Output at 40℃ (104℉):
- 400CT: 400A at 26V @60% Duty Cycle
- 500CT: 500A at 30V @60% Duty Cycle
- Weight:80KG
General View of Control Panel
1.Welding Process
DC TIG
AC TIG
MIX TIG
DC MMA
2.Ammeter/Voltmeter Display 3.Pulser Control
Pulse ON/OFF selection.
5.Arc Ignition PolarityDC+/DC-
6.AC Waveshape types
2.Mode
Advanced Squarewave
Triangular Wave7.MIX TIG
MIX Frequency: 0.1Hz~5Hz parameters
DC Balance:(%) 10~90 8.Tungsten Electrode Dia. rom 2.0mm to >4.0mm
9.Remote: used for foot pedal or Remote torch.
Local:adjusted Currents bu face panel
AC Frequency Range: 20Hz~200Hz
AC Clean Width(AC Balance): +40~-40
AC Clean Ratio(AC Bias)%:+30~-50
12.Encoder Control
13.Select welding parameters button
14.Function Sequence
General View of Control Panel(Continued)
1.Gas pre-flow time(TIG)
Absolute setting range 0.1s to 5.0s (0.1s increments).
2.Ignition current(TIG)
Percentage of the main current.
4T(HOLD)
Setting range 1% to 100%(1% increments).
3.Up-slope time(TIG)
Setting ranges:0.00s to 20.0s(0.1s increments).
The up-slope time can be set separately
for non-latched and latched.
4.Main current(TIG)/pulse cuttent
I min to max(1 A increments)
Main cuttent(MMA)
I min to I max(1 A increments)
5.Pulse time
Pulse time setting range:0.01s to 9.99s(0.01s increments)
TIG pulses
The pulse time applies to
the main cuttent phase(AMP) for pulses.
TIG AC Special
The pulse time applies to the AC phase for AC special.6.Pulse break time
Pulse break setting range:0.01s to 9.99s
(0.01s increments).
TIG pulses
The pulse break time applies to the secondary
current phase(AMP%).
TIG AC Special
The pulse time applies to the AC phase for AC special.
7.Secondary current(TIG)/pulse pulse pause current
Setting range 1% to 100% (1% increments).
Percentage of the main current.
8.Down-slope time(TIG)
0.00s to 20.0s (0.1s increments).
The down-slope time can be set separately
for non-latched and latched.
9.End-crater current(TIG)
Setting range 1% to 100%(1% increments).
Percentage of the main current.
10.Gas post-flow time(TIG)
Setting ranges:0.1s to 20.0s(0.1s increments).
MIX TIG Control
Features of MIX TIG:
The AC current can get a very good clearance, and
DC current can get a deeper penetration. Use the
MIX TIG we can get an excellent Arc Concentration,
can be carried out the excellent welding performance
from thin to thick plate.
1) Nice weld appearance, deep penetration.
2) Excellet Arc Concentration..
3) Substantially reduce the electrode consumption.MIX TIG Frequency (Hz):
the cycle time of MIX
TIG in 1 second. Adjustable range: 0.1-10Hz.MIX TIG Balance (DC) %:
DC Balance (%) = (tad/Tmix) x 100
MIX TIG Frequency (Hz):
AC Frequency control Controls the
width of theControls the width of the
arc cone.Increasing the AC Frequency
provides a more focused arc with
increased directional control.Note: Decreasing the AC Frequency
softens the arc and broadens the
weld puddle for a wider weld bead.AC Balance Control
Controls arc cleaning action.
Adjusting the % EN of the AC wave
controls the width of the etching
zone surrounding the weld.Note: Set the AC Balance control
for adequate arc cleaning action
at the sides and in front of the weld
puddle. AC Balance should be fine
tuned according to how heavy or
thick th eoxides are.Independent AC Amperage Control
Allows the EN and EP amperage
values to beset independently.
Adjusts the ratio of EN to EP
amperage to precisely control heat
EN amperage controls the level of
penetration, while EP amperage
dramatically effects the arc cleaning
action along with the AC Balance
control.
DC TIG-Pulse
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz):DC = 0.1 – 5,000 PPS
• % ON – % Peak Time:5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps:5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)CONVENTIONAL PULSED TIG
HIGH SPEED PULSED TIG
Typically from 1 to 10 PPS. Provides a heating and
cooling effecton the weld puddle and can reduce
distortion by lowering the average amperage. This
heating and cooling effect also produces adistinct
ripple pattern in the weld bead. The relationship
between pulse frequency and travel speed determines
the distance between the ripples. Slow pulsing can
also be coordinated with filler metal addition and
can increase overall control of the weld puddle.In excess of 40 PPS, Pulsed TIG becomes more
audible than visible—causing increased puddle
agitation for a better as-welded microstructure.Pulsing the weld current at high speeds — between
a high Peak and a low Background amperage —
can also constrict and focus the arc.This results in
maximum arc stability, increased penetration and
increased travel speeds(Common Range:100–500PPS).The Arc-Sharpening effects of high speed
pulsing are expanded to new dimensions. The ability
to pulse at 5,000 PPS further enhances arc stability
and concentration potential — which is are required./SPECIFICATIONS
Technical specifications
Item No
MASTER TIG-400CT
MASTER TIG-500CTRated Input Voltage 3PH ~ 400V ±15% 3PH ~ 400V ±15% Max. Load Power Capacity TIG: 14.39 KVA TIG: 20.76 KVA MMA: 14.21KVA MMA:19.93 KVA Rated Duty Cycle(40℃) 60% TIG: 400A/26V TIG: 500A/30V MMA: 315A/32.6V MMA: 400A/36V 100% TIG: 315A/22.6V TIG: 400A/36V MMA: 250A/30V MMA: 315A/32.6V Welding Current/Voltage Range TIG: 5A/10.2V~400A/26V TIG:20A/10.8V~500A/30V MMA: 20A/20.8V~315A/32.6V MMA: 20A/20.8V~400A/36V Open Circuit Voltage 70V~80V 70V ~80V Power Factor 0.85 0.85 Efficiency 85% 85% TIG Pulse Peak Current 5A~400A 5A~500A Base Current 5A~400A 5A~500A Pulse Frequency 0.2Hz~200Hz 0.2Hz~200Hz Pulse Width (Ratio) 1~100% 1~100% AC TIG AC Frequency Range 20Hz~250Hz 20Hz~250Hz AC Clean Width (AC Balance) +40~-40 +40~-40 AC Clean Ratio (AC Bias) % +30~-50 +30~-50 MIX TIG MIX Frequency: 1Hz~5Hz 1Hz~5Hz DC Balance: (%) 20-80 20-80 Arc-starting Current 5A~400A 5A~500A Crater-filling Current 5A~400A 5A~500A Current Up-slope Time 0.1S~15S 0.1S~15S Current Down-slop Time 0.1S-15S 0.1S-15S Pre-Gas Time 0.1S-15S 0.1S-15S Flow-Gas Time 0.1S-15S 0.1S-15S Spot Arc Time 0.1S-10S 0.1S-10S MMA Arc Force 10A~315A 10A~315A Hot Start Time 0.1~3S 0.1~3S Hot Start Current 10A~315A 10A~400A Dimension (LxWxH) 960X420X1100mm 960X420X1100mm Weight (KG) 80KG 80KG
/ACCESSORIES
For Standard accessoriesFor Optional accessories/RESOURCES
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